Ways of Mounting
Wood on the Lathe
In this article I try to explain
some different ways to mount your turnings on the lathe. None
of the methods shown here use special chucks or tools. You can
make all of these chucks with materials that you have in your
shop.
Jam Chuck
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Jam
Chuck
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This is ideal for finishing off bowls,
but it can be adapted to be used for repetitive jobs where the
stock is all prepared to a set size, and a tapered jam can be
utilized to hold the stock. For bowl bottoms, or any turning,
you can either jam inside or outside, depending on the shape of
the turned article. As the name implies, this is a friction chuck
principle where the holding is done either by jamming the stock
inside a recess or over a spigot. This principle is not limited
to initial stock mounting, but lends itself to various phases
of turning. Simply turn the recess or spigot to accommodate the
size of the other part. If you make the recess too big or the
spigot too small they can be helped to fit tighter by wetting
the contact areas, which will lift the fibers and take up some
of the slack. Or if it is still loose, use a few layers of toilet
tissue or paper towel or serviette to do the job.
Glue Chuck
There are two basic types here, the simple glue
chuck, and the glued jam chuck.
Simple Glue
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Simple
Glue Chuck
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This system is ideally suited for
mounting bowls, plates, platters , and other similar turnings
where the bulk of the wood is not to far away from the mounting
surface. It allows you to make the most of the stock that is available
to you, as you dont need to waste material by turning a
foot or spigot.
For the simple glue, you can turn
a spigot, as shown above (Glue Block), or a faceplate mounted
block with a clean, slightly concave outer face. I generally nail
a small brad into the center of the Glue Block face, cutting off
all but 1 mm. Centering the turning can be done by positioning
this pin into an appropriate recess in the center of the piece
to be turned.
As for the glue, the world is your
oyster. I prefer to use PVA (Poly Vinyl Acetate) which takes a
couple of hours to dry. Some of my fellow turners use hot melt
glue, while others with full pockets and little time use the "super
glue" type of products.
Again, please think out of the normal
here. Using the hot melt glue for example, is an ideal way of
reverse mounting bowls as well, particularly rough edge turnings,
or "holey ones" that wont lend themselves to vacuum
chucking. Simply hot melt glue the glue block to the finished
surface, then mount and turn as you will. When you want to get
the block off, apply a little mineral turpentine, wait a few minutes,
and the glue will soften, allowing the block to be removed.
Glued Jam
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An
extreme example of glue and jam, but you get the idea. Normally
the jam is a bit bigger.
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This is good where you need that little extra strength, perhaps
because you are turning further away from the mounting. Doing
things like candle sticks, bud vases, etc, essentially short spindle
work. This makes the best of both the glue and the jam chuck,
and by using the jam chuck recess, you increase the glued surface.
Unfortunately, with this method, you loose the lower end of the
stock (what's in the recess) but it is ideal if you dont
have a normal chuck, in which you would loose the bit at the bottom
anyway.
Glue and Paper
This has been around since the beginning.
Essentially the same as the glue chuck, except that the inclusion
of a layer of paper facilitates the easier separation of the glue
block when required. The down side is a possible reduction in
the strength of the bond. This method can be used in the same
situations as the simple glue mount. This type of mount is not
suited to using hot melt glue, but any other seems to work. It
does need a lot of super glue though.
Faceplate
Not a lot to this really. Simply
find the center of the work and secure the faceplate to the work,
centralized of course, using screws. I prefer to use "gib
screws" which are a very sharp screw with an aggressive pitch
and depth of flute (or whatever the screw equivalent is). Take
care as always with the lathe speed, as out of balance work is
dangerous.
Centers
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An
example of a screw chuck on a small faceplate. I prefer
a larger bearing surface and a larger screw.
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Between center turning is just that
and therefore needs a tail stock. Mount a spur drive center in
the headstock and use a center in the tailstock to force the turning
stock onto the drive center. It is important to ensure that the
stock is fairly well balanced, or the speeds are low or else you
could well end up wearing your turning stock. Having said this,
there are a range of off center turning projects that can create
a range of effects by deliberately using different centers for
different parts of the same piece.
Screw chuck
This method is ideal for holding
bowl blanks to turn the outside of the bowl. To call this screw
chucking is really a little bit of poetic license. A specially
machined "coach screw" is locked into the chuck, and
a piece of stock with an appropriately sized hole is screwed onto
it, thus holding it against the closed jaws of the chuck. A derivative
of this that I have seen is where a special faceplate has been
made with the screw as part of it, so the area of support is greatly
increased.
Press mount
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Basics
of a press mount. Note use of waste wood packer to protect
the bottom.
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This is another way of reverse mounting
bowls to finish the bottom. It can also be used to hold stock
while a dovetail or spigot are turned on the base for mounting
in a chuck. For bowls, a padded faceplate is used and the work
is pressed against it by the center of the tailstock. Friction
drives the turning. I have a wooden disk that I attach to my faceplate,
and it is covered in 1" thick foam rubber. Different sizes
can be made to suit different sized turnings. For turning spigots
for mounting, the work can be held between the tailstock and the
bare metal faceplate, or even the chuck jaws. If you are going
to be using this method to clean off the bottom of a bowl, help
yourself by marking the center of the bottom of the bowl when
you are turning the outside. This makes centering it when remounting
a very simple task, by just bringing the tailstock center back
up to the mark.
There are many different ways to
mount your turnings on the lathe, and I'm sure that some of you
have come up with your own unique methods. Each method described
here can be used for a large variety of turnings, and the key
is to try them all out and see which ones work best for you.
Rex Haslip